Welcome to OpenFrame.cc
Goal in one line: develop a modular bicycle frame built from bamboo veneer tubes and 3D-printed PA12-CF lugs, and validate its possibilities through systematic design, testing, and iteration.
OpenFrame is not a finished product.
It’s an ongoing engineering experiment: documenting CAD decisions, material behaviour, print parameters, testing methods, failures, and refinements. Every version is logged transparently, from early prototypes to more structured test data. (Note: this is an experimental prototype and must not be used outdoors or in traffic.)
Start Here
- Vision — why bamboo and printed lugs, the value of modularity, and how open-source development fits into this project.
→ Vision - Devlog — chronological progress: prototypes, print tuning, geometry adjustments, and lessons learned.
→ Latest posts - Materials & Methods — PA12-CF behaviour, Moso veneer tubes, bonding, reinforcement ideas, early test results.
→ (post coming soon)
What’s Being Built
- Modular frame concept: bamboo veneer tubes (25/30/40 mm) paired with custom-printed lugs for the BB, head tube, seat cluster, and dropouts.
- CAD: Autodesk Inventor with parametric geometric controls for size and configuration adjustments.
- Printing: 0.6 mm hardened nozzle, high-temp chambered PA12-CF workflow, scarf seams, and tuned cooling for functional strength.
- Short-term targets: alignment, stiffness, repairability, and controlled testing of the first rideable prototype.
- Long-term direction: evaluate reinforcement strategies, fatigue behaviour, and the viability of an indoor-trainer-specific variant.
Latest Highlights
- Refining cooling profiles and seam strategies for more consistent PA12-CF surface quality and layer bonding.
- Iterating lug geometry — especially the seat cluster and dropouts — ahead of structured test cycles and data collection.
Latest posts
- Day 28 - First showcase to the world wide web — 2025-11-17
- Day 27 - project outline and some thoughts — 2025-11-08
- Day 26 - A fresh start - Redesigning the bike lug — 2025-10-15
- Day 25 - d-day — 2025-10-10
- Day 23 - Getting closer — 2025-10-03
Follow Along
This project evolves openly.
Expect continuous updates as each prototype, test, and redesign brings the bamboo–PA12-CF concept closer to a dependable, well-understood frame system.
Let’s see how far it can go — with proper engineering, data, and iteration guiding every step.